基礎(chǔ)設(shè)施建設(shè)離不開更好的砂石骨料,尤其對(duì)于高速公路等重點(diǎn)工程而言,骨料的粒形和級(jí)配直接影響路基的穩(wěn)定性和路面的耐久性。貴州納晴高速公路項(xiàng)目便遇到了這樣的挑戰(zhàn):如何處理大量質(zhì)地堅(jiān)硬的石灰石原料,生產(chǎn)出符合高標(biāo)準(zhǔn)要求的砂石骨料?黎明重工憑借其在破碎裝備領(lǐng)域的深厚積累,特別是反擊式破碎機(jī)的獨(dú)特技術(shù)優(yōu)勢(shì),為該工程提供了專業(yè)解決方案。
黔西南地區(qū)石灰?guī)r質(zhì)地堅(jiān)硬,抗壓強(qiáng)度高,傳統(tǒng)破碎設(shè)備難以持續(xù)好的工作。納晴高速公路項(xiàng)目對(duì)混凝土骨料的針片狀含量、級(jí)配連續(xù)性有著嚴(yán)格要求,特別是用于路面面層的細(xì)骨料,必須具有立方體粒形和高密實(shí)度,這對(duì)破碎設(shè)備提出了極高要求。
黎明重工技術(shù)團(tuán)隊(duì)研究發(fā)現(xiàn),該項(xiàng)目的難點(diǎn)在于:既要處理500mm以下的石灰石原料,又要確保成品骨料滿足高速公路建設(shè)的嚴(yán)苛標(biāo)準(zhǔn)。反擊式破碎機(jī)憑借其破碎比大、產(chǎn)品粒形好的特點(diǎn),成為該項(xiàng)目中破碎工藝的關(guān)鍵環(huán)節(jié)。
黎明重工的完整配置中,PF1315反擊式破碎機(jī)承擔(dān)了關(guān)鍵的二次破碎任務(wù)。這臺(tái)設(shè)備的優(yōu)勢(shì)在該項(xiàng)目中得到了充分展現(xiàn):
高破碎效率:采用重型轉(zhuǎn)子設(shè)計(jì)和更好高鉻板錘,轉(zhuǎn)速經(jīng)過精確計(jì)算,實(shí)現(xiàn)對(duì)石灰石的好的破碎。獨(dú)特的多腔型破碎區(qū)設(shè)計(jì),使物料在破碎腔內(nèi)獲得多次沖擊破碎機(jī)會(huì),確保一次通過就能達(dá)到理想的破碎效果。
優(yōu)異粒形控制:反擊式破碎機(jī)的"石打石"破碎原理賦予了其獨(dú)特的整形能力,產(chǎn)出的骨料呈現(xiàn)理想的立方體形狀,針片狀含量顯著低于傳統(tǒng)破碎方式。特別設(shè)計(jì)的反擊襯板齒形結(jié)構(gòu),進(jìn)一步加強(qiáng)了砂石的整形效果,滿足了高速公路面層對(duì)骨料粒形的嚴(yán)格要求。
智能調(diào)節(jié)系統(tǒng):該機(jī)型配備了液壓調(diào)整裝置,操作人員可以輕松調(diào)節(jié)反擊板與板錘之間的間隙,在不中斷生產(chǎn)的情況下改變出料粒度。這一特點(diǎn)使生產(chǎn)線能夠快速響應(yīng)不同標(biāo)段對(duì)骨料的差異化需求。
低維護(hù)設(shè)計(jì):關(guān)鍵部件采用模塊化設(shè)計(jì),高鉻合金板錘通過機(jī)械方式固定,更換一套板錘僅需2-3小時(shí),大幅縮短了停機(jī)時(shí)間。設(shè)備主體采用無鍵連接設(shè)計(jì),避免了傳統(tǒng)鍵連接容易松動(dòng)的問題。
在實(shí)際生產(chǎn)中,破碎后的骨料粒形均勻,立方體比例顯著提升,確保了混凝土的和易性和強(qiáng)度;
通過獨(dú)特的破碎腔型設(shè)計(jì),降低了能量消耗,相比傳統(tǒng)設(shè)備節(jié)省能耗;
耐磨件使用壽命延長(zhǎng),減少了更換頻率和維護(hù)成本;
設(shè)備運(yùn)轉(zhuǎn)平穩(wěn),振動(dòng)和噪音得到有效控制,符合環(huán)保要求。
特別是在破碎工藝方面,黎明重工創(chuàng)新性地采用了"反擊破+沖擊破"的組合方案:
PF1315反擊破作為中碎設(shè)備,產(chǎn)出大部分路基需要的骨料;
VSI5X制砂機(jī)則專注于細(xì)碎整形,兩者配合既保證了產(chǎn)量,又滿足了高質(zhì)量骨料的生產(chǎn)需求。
五、服務(wù)保障與項(xiàng)目?jī)r(jià)值
為確保反擊式破碎機(jī)的穩(wěn)定運(yùn)行,黎明重工采取了多項(xiàng)服務(wù)措施:
派遣專業(yè)技術(shù)團(tuán)隊(duì)負(fù)責(zé)設(shè)備的安裝調(diào)試;
對(duì)操作人員進(jìn)行系統(tǒng)培訓(xùn),重點(diǎn)講解反擊式破碎機(jī)的使用維護(hù)要點(diǎn);
制定完善的備件供應(yīng)計(jì)劃,確保高鉻板錘等易損件的及時(shí)供應(yīng);
建立運(yùn)行數(shù)據(jù)監(jiān)測(cè)系統(tǒng),定期分析設(shè)備狀態(tài)。
該項(xiàng)目的成功實(shí)施證明:反擊式破碎機(jī)特別適合高速公路建設(shè)所需的高標(biāo)準(zhǔn)骨料生產(chǎn),它不僅保證了穩(wěn)定的產(chǎn)量和上乘的質(zhì)量,還通過優(yōu)化設(shè)計(jì)降低了生產(chǎn)成本,創(chuàng)造了顯著的經(jīng)濟(jì)價(jià)值。
六、結(jié)語
納晴高速公路項(xiàng)目再次驗(yàn)證了反擊式破碎機(jī)作為一款既能保證產(chǎn)量又能控制粒形的關(guān)鍵設(shè)備,它已成為現(xiàn)代砂石骨料生產(chǎn)中能不或缺的環(huán)節(jié)。黎明重工將繼續(xù)優(yōu)化反擊式破碎機(jī)技術(shù),為更多重大工程提供好的可靠的解決方案,推動(dòng)基礎(chǔ)設(shè)施建設(shè)邁向更高水平。
在未來發(fā)展中,黎明重工將進(jìn)一步完善反擊式破碎機(jī)的性能:優(yōu)化腔型設(shè)計(jì)以提高破碎效率;采用更先進(jìn)的耐磨材料延長(zhǎng)使用壽命;增強(qiáng)智能化控制水平實(shí)現(xiàn)更精準(zhǔn)的調(diào)節(jié)。通過這些技術(shù)創(chuàng)新,為砂石骨料行業(yè)樹立新的標(biāo)桿。
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貴陽探礦機(jī)器廠顎式破碎機(jī)重慶石灰石破碎機(jī)鐵礦破碎機(jī)花崗巖制砂機(jī)貴州反擊式貴州盤江礦山機(jī)器有限公司官反擊式破碎機(jī)可碎石可制砂貴陽礦山機(jī)器廠有限公司花崗巖碎石生產(chǎn)線花崗巖破碎機(jī)液壓反擊式破碎機(jī)反擊式破碎機(jī)工作原理動(dòng)畫演示貴州移動(dòng)破碎機(jī)廠試驗(yàn)室反擊式破Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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